Injin Yin Tube na ERW: Jagorar Mataki-mataki don Aiki - Kashi na 1: Ragewa, Tsagewa, da Saitin Farko

Barka da zuwa kashi na farko na ERW Tube Making Machine Series! A cikin wannan jerin, za mu jagorance ku ta hanyar mahimman matakai don aiki da kuma kiyaye bututun niƙa na ERW (Electric Resistance Welding), tabbatar da ingantaccen samarwa da aiki mai dorewa.

Wannan matsayi na farko yana mai da hankali kan matakan farko masu mahimmanci: ƙirƙira, dubawa, ɗagawa, da aiwatar da gyare-gyare masu tsauri da ake buƙata don samun sabon injin ɗin ku don yin aiki. Shiri mai kyau shine mabuɗin don shigarwa mai santsi da nasara.

I. Rarrabawa da Dubawa: Ƙarfafa Tushen Nasara

Kafin ma kayi tunanin korar sabon injin bututun ku, ɗauki lokaci don buɗewa a hankali da dubawa. Ga abin da kuke buƙatar yi:

• Takaddun Farko:Gano wuri kuma karanta cikakken jagorar aiki da duk takaddun da ke rakiyar. Sanin kanku da kayan aikin injin, tsarin aiki, da ƙa'idodin aiki. Wannan ilimin yana da mahimmanci don aiki mai aminci da inganci.
• Bincika Ƙidaya:Kwatanta abubuwan da ke cikin kowane akwati da lissafin tattarawa. A hankali tabbatar da cewa duk abubuwa suna nan kuma basu lalace ba. Yi la'akari da kowane bambance-bambance ko lalacewa a cikin cikakken rikodin rashin ƙirƙira. Wannan takaddun yana da mahimmanci don magance kowace matsala tare da mai kaya.

II. Tsayawa da Matsayi: Saita Mataki don Daidaitawa

Tare da kayan aikin injin yanzu an bincika kuma an ƙididdige su, lokaci yayi da za a matsar da su zuwa wuraren da aka keɓe.

• Hawan Aiki:Lokacin ɗaga kayan aikin, yi amfani da wuraren ɗagawa da aka keɓe, yawanci ramukan hawa don kusoshi na tushe a kowane gefe.
• Tsari:Koma zuwa gabaɗaya zane-zane (wanda aka bayar a cikin takaddun) kuma a hankali sanya kowane sashi (sashe na ƙirƙira, sashin walda, sashin girman girman, da akwatin gear) a cikin wurin da aka keɓe.

III. Daidaita Tsari: Samun Komai a Wurin da Ya dace

Tare da abubuwan da aka gyara a cikin matsayi, mataki na gaba shine yin daidaitattun daidaituwa. Wannan ya ƙunshi daidaita na'ura da kuma tabbatar da tazarar da ta dace tsakanin sassa daban-daban:

• Gidauniyar Bolts:Saka ƙusoshin tushe a cikin ramukan da aka riga aka haƙa a cikin gindin, tabbatar da cewa kusoshi suna tsakiya a cikin ramukan.
• Matsayi:Yi amfani da faranti na ƙarfe (kimanin 20x150x150mm) wanda aka sanya a ƙarƙashin kusoshi na tushe da kusoshi daidaitawa a kowane kusurwar injin don daidaita matakin. Mashin daidaita shims ya fi kyau. Manufar ita ce a daidaita kowane sashe na injin bututu. Gilashin tushe bai kamata ya taɓa tushen ƙarfe na niƙa kai tsaye ba.
• Daidaita Tsawo:M daidaita tsawo (H) na kowane worktable (forming, waldi, sizing) zuwa kusan 550mm (lasafta kamar yadda Rolling Bottom Line Elevation - 350mm = 900mm - 350mm = 550mm). Girman akwatin kayan aiki (H) yakamata ya zama kusan 600mm.
• Tazara da Matsayi:Kusan daidaita tazara a kwance tsakanin teburan aikin kuma tabbatar sun daidaita da juna.
• Daidaita Akwatin Gear:Haɗa ramin haɗin gwiwa na duniya tsakanin akwatin gear da madaidaicin mirgine. Tabbatar cewa ma'auni sun dace da zane-zane gabaɗaya kuma cewa ramin haɗin gwiwa na duniya yana da isassun motsin axial (ba tare da ɗauri ba). Har ila yau, tabbatar da cewa tsakiyar layin kayan fitarwa na gearbox yana daidaitawa a tsaye tare da tsakiyar layin mirgina a kwance. Tabbatar cewa saman akwatin gear ɗin yana daidai da layin tsakiya (haƙuri: 2mm).
• Shirye-shiryen Gidauniyar:Bisa ga ka'idodin aikin injiniya na farar hula, tsaftace ramukan tushe kuma cika su da ƙayyadadden darajar siminti.

IV. Shiri don Kyawawan Tunatarwa da Tsanaki

Waɗannan matakan suna wakiltar saitin farko kuma dole ne a kammala su kafin a shirya turmin siminti don tushen injinan ya taurare. Gyaran matsayi zai kasance mai mahimmanci, don haka yana da mahimmanci a yi waɗannan matakan daidai. Har ila yau, kafin ya kai ga wannan mataki, ku huta. Ka yi la'akari da waɗannan dokoki:

• Tsaftace Mabuɗin:Kafin daidaitawa, tsaftace duk kayan injin don cire duk wata ƙura ko tarkace da aka taru yayin jigilar kaya da sarrafawa. Wannan zai hana gurɓatawar gogayya da wuraren watsawa.
• Lubrication:Tabbatar cewa duk wuraren man shafawa, tankunan mai, da akwatunan gear suna cike da man shafawa masu dacewa, a shirye don gwajin gwaji.
• Kariyar ƙura:Kare kayan aikin injin tare da murfin ƙura yayin aikin shigarwa.
• Rigakafin Tsatsa:Idan ba za a iya gwada injin nan da nan bayan shigarwa ba, ɗauki matakan rigakafin tsatsa da suka dace.
• Mutuncin Gidauniya:Tabbatar cewa an cika ramukan kullin tushe da kyau kuma siminti na biyu yana zubo shaidu amintacce tare da tushe na asali.

Matakai na gaba:

A cikin gidan yanar gizon mu na gaba, za mu rufe tsarin daidaitawa, shirya na'ura don gwajin gwajin farko. Kasance tare don ƙarin mahimman nasihu da dabaru don aiki da Injin Yin Tube ɗin ku na ERW!